1991 Dodge Grand Caravan Problems & Reliability

If you’ve ever found yourself reminiscing about the early ’90s, chances are you might remember the iconic Dodge Grand Caravan. This minivan was a staple for many families, offering ample space and a comfortable ride for those long road trips or daily school runs. But like any vehicle, the 1991 Dodge Grand Caravan had its fair share of quirks and issues. Whether you’re a car enthusiast, a nostalgic owner, or someone considering a vintage purchase, understanding the common problems and overall reliability of this classic minivan can be both enlightening and practical. In this blog post, we’ll dive into the nitty-gritty of the 1991 Dodge Grand Caravan, exploring the most common problems reported by owners and how these issues have impacted its reputation over the years. From transmission troubles to electrical gremlins, we’ll cover the highs and lows of owning this vehicle. But it’s not all doom and gloom—many owners have found the Grand Caravan to be a reliable workhorse that, with a little TLC, can still hold its own on the road today. So, buckle up as we take a trip down memory lane and uncover what makes the 1991 Dodge Grand Caravan a vehicle worth talking about.
Body Components

Parts Assessed:

Windows, power locks, manual locks, doors, trunk, tailgate, mirrors, power and manual seat controls, seat belts, sunroof, convertible top, glass defects.

Reported Problems:

  • Vent Window Latch Can Pop Open

Analysis:

The 1991 Dodge Grand Caravan has a known issue with the vent window latch that can unexpectedly pop open. While this might seem like a minor inconvenience, it could potentially lead to security concerns or discomfort while driving. Overall, it’s a small hiccup in an otherwise reliable vehicle, but definitely something to keep an eye on if you’re considering this model.

Parts Assessed

Brake pads, brake rotors, brake calipers, anti-lock braking system (ABS), brake lines, brake master cylinder, brake booster, parking brake, brake sensors, regenerative braking system (if applicable).

Reported Problems:

  • Silding Door May Fall Off Track

Analysis:

The 1991 Dodge Grand Caravan has a few quirks, one of which is the sliding door that might fall off its track. While this issue can be a bit of a hassle, it’s a common problem for vehicles of this age and doesn’t necessarily reflect the overall reliability of the van. Just keep an eye on it and maybe have a toolkit handy for quick fixes!

Parts Assessed

Air conditioning compressor, AC condenser, AC evaporator, heater core, blower motor, automatic climate control system, refrigerant leaks, HVAC electrical components, temperature sensors, ventilation system.

Reported Problems:

  • Door Adjar Light May Turn On and Chime Will Sound While Driving

Analysis:

The 1991 Dodge Grand Caravan seems to have a quirky issue where the door ajar light might turn on and the chime could sound while youre driving, which can be a bit annoying. This problem doesnt necessarily indicate a major reliability issue, but it can be a nuisance for drivers. Overall, while the van has its charms, little glitches like this might pop up from time to time.

Parts Assessed

CV joints, driveshaft, axles, differential, limited-slip differential (if applicable), traction control system, electronic stability control (ESC), four-wheel-drive (4WD) components, all-wheel-drive (AWD) components, transfer case, driveline vibration.

Reported Problems:

  • Airbag light may stay on due to water intrusion

Analysis:

The 1991 Dodge Grand Caravan has a known issue where the airbag light might stay on due to water intrusion, which can be a bit of a headache for owners. This problem can affect the overall reliability of the vehicle, as it may indicate potential electrical issues that could compromise safety features. While it’s a classic minivan with its own charm, keeping an eye on this issue is important to ensure everything’s running smoothly.

Parts Assessed

Infotainment system, GPS navigation, Bluetooth connectivity, touchscreen display, phone pairing, backup camera, rear entertainment system, head-up display, instrument cluster, digital gauges.

Reported Problems:

  • Rear Lift Gate Support Attaching Bolts May Break

Analysis:

The 1991 Dodge Grand Caravan has a known issue with the rear lift gate support attaching bolts, which may break over time. This problem can affect the overall reliability of the vehicle, especially when it comes to the functionality and safety of the lift gate. If you’re considering this model, it’s something to keep in mind, as it might require attention or repairs to ensure everything stays in good working order.

Parts Assessed

Radiator, radiator hoses, cooling fan, water pump, thermostat, antifreeze leaks, engine coolant reservoir, overheating prevention system, intercooler (if applicable).

Reported Problems:

  • Worn transmission seals can cause erratic shifting

Analysis:

The 1991 Dodge Grand Caravan is known for a few reliability issues, with worn transmission seals being a common problem that can lead to erratic shifting. This can be a bit of a headache for owners, as it affects the smoothness and predictability of the driving experience. While it’s a solid vehicle in many respects, keeping an eye on the transmission seals is crucial to maintaining its overall reliability.

Parts Assessed

Alternator, battery, ignition switch, ignition coil, spark plugs, ignition wires, engine control module (ECM), electronic ignition system, auto stop/start function, battery cables, engine wiring harness, fuse box, relays, starter motor.

Reported Problems:

  • AC Leaks at Expansion Valve and Evaporator

Analysis:

The 1991 Dodge Grand Caravan seems to have some issues with AC leaks, particularly at the expansion valve and evaporator. These leaks can lead to reduced cooling efficiency and might require frequent repairs or maintenance to keep the AC running smoothly. While it’s a common problem for a vehicle of this age, it can be a bit of a hassle if you’re relying on the AC for comfort during hot weather.

Parts Assessed

Engine rebuilds, cylinder head, head gasket, timing chain, timing belt, camshaft, crankshaft, connecting rods, turbocharger or supercharger (if applicable), valve train, piston rings, oil control system, engine knocking, engine misfires.

Reported Problems:

  • Airbag light may be on due to blown fuse

Analysis:

The 1991 Dodge Grand Caravan has its quirks, and one common issue is the airbag light coming on, which might just be due to a blown fuse. While this can be a bit annoying, it’s usually a straightforward fix. Overall, the van has its share of age-related problems, but with some TLC, it can still be a reliable ride.

Parts Assessed

Muffler, catalytic converter, exhaust manifold, heat shields, exhaust pipes, oxygen (O₂) sensors, resonator, exhaust leaks, emissions control system.

Reported Problems:

  • Engine may not crank due to connection at starter

Analysis:

The 1991 Dodge Grand Caravan has a known issue where the engine may not crank due to a faulty connection at the starter. This problem can be a bit of a hassle, especially if you’re in a hurry and your van decides not to start. Overall, while the Grand Caravan is generally reliable, this particular issue is something to keep an eye on if you’re considering this model.

Parts Assessed

Fuel pump, fuel injectors, fuel rail, fuel pressure regulator, throttle body, fuel gauge sensor, evaporative emissions system, EGR (exhaust gas recirculation) valve, charcoal canister, fuel filter, fuel tank, vapor leaks.

Reported Problems:

  • Speedometer Not Working Due to Failed Vehicle Speed Sensor

Analysis:

The 1991 Dodge Grand Caravan seems to have a common issue with the speedometer not working, often due to a failed vehicle speed sensor. This problem can be pretty annoying since it affects your ability to gauge speed accurately while driving. Despite this hiccup, many owners find the van generally reliable for its age, though it’s always a good idea to keep an eye on these older components.

Flagship-One-Engine-Computer-In-Stock
Onboard Electronics

Parts Assessed

Cruise control, keyless entry system, push-button start, wiper motor, warning lights, power mirrors, interior lighting, exterior lighting, dashboard indicators, electronic parking brake, tire pressure monitoring system (TPMS), alarm and security system, remote engine start, heated and ventilated seats, heated steering wheel, wireless charging pad.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Dashboard rattles, squeaks, wind noise, door seals, weather stripping, water leaks, air leaks, excessive road noise, suspension noise, drivetrain noise, exhaust rattles, engine bay noises.

Reported Problems:

  • Transmission issues require overhaul of transmission

Analysis:

The 1991 Dodge Grand Caravan seems to have some reliability issues, especially when it comes to the transmission. If you’re dealing with transmission problems, it might require a complete overhaul, which isn’t exactly a quick fix. So, if you’re considering this ride, keep in mind that the transmission could be a bit of a headache.

Parts Assessed

Paint durability, clear coat protection, rust prevention, corrosion resistance, body panel alignment, door seals, window trim, plastic trim, metal finishes, fading, cracking, peeling.

Reported Problems:

  • Engine Knocking Noises From Carbon Buildup

Analysis:

No major problem has been reported

Parts Assessed

Struts, shocks, control arms, sway bars, ball joints, tie rods, wheel bearings, power steering pump, power steering fluid leaks, electronic power steering (EPS), steering rack and pinion, steering linkage, alignment issues, torsion bars, springs, air suspension (if applicable).

Reported Problems:

  • Braking Difficulties Due to Defective ABS Pump/Leaking Piston Seals

Analysis:

The 1991 Dodge Grand Caravan has had some issues with braking reliability, mainly due to defective ABS pumps and leaking piston seals. These problems can lead to braking difficulties, which is definitely something to keep an eye on if you’re considering this vehicle. While it’s a classic minivan, make sure to check the brake system thoroughly to ensure it’s in good working order.

Parts Assessed

Transmission rebuild, transmission replacement, torque converter, transmission solenoids, gear selector, gear shifting, transmission control module (TCM), transmission fluid leaks, clutch (manual transmission), automatic transmission valve body, CVT (continuously variable transmission) components, dual-clutch transmission (DCT) components.

Reported Problems:

  • Power window may fail due to damaged “flex track”

Analysis:

The 1991 Dodge Grand Caravan has a known issue with the power windows, which can fail due to a damaged “flex track.” This problem can be a bit of a hassle, especially if you rely on your power windows frequently. While it’s not the end of the world, it’s something to keep in mind if you’re considering the overall reliability of this classic minivan.

Conclusion

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