1991 Plymouth Voyager Problems & Reliability

Hey there, fellow car enthusiasts! If you’ve ever found yourself reminiscing about the good ol’ days of minivans, then you’ve probably heard of the 1991 Plymouth Voyager. This iconic family hauler was a staple of suburban driveways and soccer practice carpools back in the day. But like any vehicle that’s been around for a few decades, it’s not without its quirks and challenges. In this post, we’re diving into the common problems that owners of the ’91 Voyager have faced over the years, as well as taking a look at its overall reliability. Whether you’re considering buying one for a nostalgic road trip or just curious about its legacy, we’ve got you covered. Now, let’s be real—no car is perfect, and the 1991 Plymouth Voyager is no exception. From transmission troubles to electrical gremlins, this minivan has had its fair share of issues. But don’t let that scare you off just yet! Despite these hiccups, many owners have found the Voyager to be a reliable companion, especially when it comes to its spacious interior and versatile design. We’ll explore how this classic ride stacks up in terms of dependability and what you might want to keep an eye on if you’re thinking of adding one to your garage. So buckle up, and let’s take a trip down memory lane with the 1991 Plymouth Voyager!
Body Components

Parts Assessed:

Windows, power locks, manual locks, doors, trunk, tailgate, mirrors, power and manual seat controls, seat belts, sunroof, convertible top, glass defects.

Reported Problems:

  • Vent Window Latch Can Pop Open

Analysis:

The 1991 Plymouth Voyager has a known issue with the vent window latch, which can unexpectedly pop open. While this might seem like a minor inconvenience, it can be a bit annoying, especially if you’re driving and suddenly hear the window flapping. Overall, it’s a small hiccup in the vehicle’s reliability, but something to keep an eye on if you’re considering this classic minivan.

Parts Assessed

Brake pads, brake rotors, brake calipers, anti-lock braking system (ABS), brake lines, brake master cylinder, brake booster, parking brake, brake sensors, regenerative braking system (if applicable).

Reported Problems:

  • Speedometer Not Working Due to Failed Vehicle Speed Sensor

Analysis:

The 1991 Plymouth Voyager seems to have a common issue with the speedometer not working, often due to a failed vehicle speed sensor. This problem can be pretty annoying since it affects your ability to gauge speed accurately while driving. While it’s a fixable issue, it does raise some concerns about the overall reliability of the vehicle’s electrical components.

Parts Assessed

Air conditioning compressor, AC condenser, AC evaporator, heater core, blower motor, automatic climate control system, refrigerant leaks, HVAC electrical components, temperature sensors, ventilation system.

Reported Problems:

  • Silding Door May Fall Off Track

Analysis:

The 1991 Plymouth Voyager seems to have a bit of a hiccup with its sliding door, as it might fall off the track. While this issue can be a hassle, its important to keep an eye on it to ensure it doesnt become a bigger problem. Overall, just make sure to give the door some regular maintenance love to keep things running smoothly.

Parts Assessed

CV joints, driveshaft, axles, differential, limited-slip differential (if applicable), traction control system, electronic stability control (ESC), four-wheel-drive (4WD) components, all-wheel-drive (AWD) components, transfer case, driveline vibration.

Reported Problems:

  • Worn transmission seals can cause erratic shifting

Analysis:

The 1991 Plymouth Voyager is known for a few reliability issues, with worn transmission seals being a common problem that can lead to erratic shifting. This issue can be a bit of a headache for owners, as it affects the smoothness and predictability of the driving experience. While it’s not the only problem the Voyager might face, addressing the transmission seals can help improve its overall reliability.

Parts Assessed

Infotainment system, GPS navigation, Bluetooth connectivity, touchscreen display, phone pairing, backup camera, rear entertainment system, head-up display, instrument cluster, digital gauges.

Reported Problems:

  • Airbag light may be on due to blown fuse

Analysis:

The 1991 Plymouth Voyager has its quirks, and one common issue is the airbag light coming on, which might just be due to a blown fuse. While this can be a bit annoying, it’s generally a straightforward fix and doesn’t necessarily indicate a major reliability problem. Overall, if you’re handy with basic car maintenance, this issue shouldn’t be a deal-breaker for the Voyager’s reliability.

Parts Assessed

Radiator, radiator hoses, cooling fan, water pump, thermostat, antifreeze leaks, engine coolant reservoir, overheating prevention system, intercooler (if applicable).

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Alternator, battery, ignition switch, ignition coil, spark plugs, ignition wires, engine control module (ECM), electronic ignition system, auto stop/start function, battery cables, engine wiring harness, fuse box, relays, starter motor.

Reported Problems:

  • Loss of speed control after sensor/transaxle replacement

Analysis:

The 1991 Plymouth Voyager seems to have some reliability issues, especially when it comes to speed control after replacing the sensor or transaxle. This problem can be pretty frustrating, as it affects the vehicle’s performance and safety. If you’re considering this model, it’s worth keeping an eye on these components to avoid unexpected issues.

Parts Assessed

Engine rebuilds, cylinder head, head gasket, timing chain, timing belt, camshaft, crankshaft, connecting rods, turbocharger or supercharger (if applicable), valve train, piston rings, oil control system, engine knocking, engine misfires.

Reported Problems:

  • AC Leaks at Expansion Valve and Evaporator

Analysis:

The 1991 Plymouth Voyager seems to have some issues with AC leaks, particularly at the expansion valve and evaporator. These leaks can lead to reduced cooling efficiency and might require frequent maintenance to keep the AC running smoothly. While it’s not uncommon for older vehicles to have such problems, it’s something to keep in mind if you’re considering this model.

Parts Assessed

Muffler, catalytic converter, exhaust manifold, heat shields, exhaust pipes, oxygen (O₂) sensors, resonator, exhaust leaks, emissions control system.

Reported Problems:

  • Rear Lift Gate Support Attaching Bolts May Break

Analysis:

The 1991 Plymouth Voyager has a known issue with the rear lift gate support attaching bolts, which may break over time. This problem can lead to difficulties in keeping the lift gate securely in place, potentially causing inconvenience or safety concerns. While this issue is notable, it’s important to consider it alongside other factors when assessing the overall reliability of the vehicle.

Parts Assessed

Fuel pump, fuel injectors, fuel rail, fuel pressure regulator, throttle body, fuel gauge sensor, evaporative emissions system, EGR (exhaust gas recirculation) valve, charcoal canister, fuel filter, fuel tank, vapor leaks.

Reported Problems:

  • Transmission issues require overhaul of transmission

Analysis:

The 1991 Plymouth Voyager seems to have some significant reliability issues, especially when it comes to the transmission. Many owners have reported that transmission problems are common and often require a complete overhaul to fix. If you’re considering this vehicle, it’s definitely something to keep in mind, as it could lead to some hefty repair bills down the line.

Flagship-One-Engine-Computer-In-Stock
Onboard Electronics

Parts Assessed

Cruise control, keyless entry system, push-button start, wiper motor, warning lights, power mirrors, interior lighting, exterior lighting, dashboard indicators, electronic parking brake, tire pressure monitoring system (TPMS), alarm and security system, remote engine start, heated and ventilated seats, heated steering wheel, wireless charging pad.

Reported Problems:

  • Temperature control lever may be difficult to move

Analysis:

The 1991 Plymouth Voyager seems to have a common issue with the temperature control lever being difficult to move. While this might be a bit annoying, it doesn’t necessarily indicate a major reliability problem with the vehicle as a whole. It’s one of those quirks you might expect in an older car, but it’s something to keep in mind if you’re considering one.

Parts Assessed

Dashboard rattles, squeaks, wind noise, door seals, weather stripping, water leaks, air leaks, excessive road noise, suspension noise, drivetrain noise, exhaust rattles, engine bay noises.

Reported Problems:

  • Drivers side window wiper may fail

Analysis:

The 1991 Plymouth Voyager seems to have a common issue with the driver’s side window wiper potentially failing. While this might be a bit annoying, it’s a relatively minor problem in the grand scheme of things. Overall, if you’re considering this vehicle, just keep an eye on the wiper and maybe have a backup plan for those rainy days.

Parts Assessed

Paint durability, clear coat protection, rust prevention, corrosion resistance, body panel alignment, door seals, window trim, plastic trim, metal finishes, fading, cracking, peeling.

Reported Problems:

  • Power window may fail due to damaged “flex track”

Analysis:

No major problem has been reported

Parts Assessed

Struts, shocks, control arms, sway bars, ball joints, tie rods, wheel bearings, power steering pump, power steering fluid leaks, electronic power steering (EPS), steering rack and pinion, steering linkage, alignment issues, torsion bars, springs, air suspension (if applicable).

Reported Problems:

  • Front end noise from sway bar bushings

Analysis:

The 1991 Plymouth Voyager is known to have some issues with front end noise, particularly from the sway bar bushings. This problem can be a bit annoying, but it’s generally not a major reliability concern and can often be resolved with a simple replacement of the bushings. Overall, while the Voyager has its quirks, addressing these common issues can help maintain its reliability.

Parts Assessed

Transmission rebuild, transmission replacement, torque converter, transmission solenoids, gear selector, gear shifting, transmission control module (TCM), transmission fluid leaks, clutch (manual transmission), automatic transmission valve body, CVT (continuously variable transmission) components, dual-clutch transmission (DCT) components.

Reported Problems:

  • Wrong sized tires on AWD vehicles can cause transmission problems

Analysis:

The 1991 Plymouth Voyager, like many AWD vehicles, can run into some issues if the tires aren’t the right size. Using wrong-sized tires can lead to transmission problems, which is something to keep an eye on if you’re considering this vehicle. Overall, while the Voyager has its quirks, keeping up with regular maintenance and ensuring the right tire size can help maintain its reliability.

Conclusion

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