2002 Ford Excursion Problems & Reliability

If you’re a fan of big, bold, and unapologetically rugged vehicles, the 2002 Ford Excursion might have caught your eye. Known for its massive size and powerful performance, this SUV was designed to tackle everything from family road trips to off-road adventures. However, like any vehicle, the 2002 Ford Excursion isn’t without its quirks and challenges. Whether you’re considering buying one or just curious about its history, it’s important to understand the common problems and overall reliability of this beastly ride. In this blog post, we’ll dive into the nitty-gritty of the 2002 Ford Excursion, exploring the issues that owners have faced over the years and how these affect its reliability. From engine troubles to suspension woes, we’ll cover the key areas where this SUV might give you a run for your money. But don’t worry, it’s not all doom and gloom—many Excursion owners swear by their vehicle’s durability and capability. So, buckle up as we take a closer look at what makes the 2002 Ford Excursion both a beloved and sometimes challenging choice for SUV enthusiasts.
Body Components

Parts Assessed:

Windows, power locks, manual locks, doors, trunk, tailgate, mirrors, power and manual seat controls, seat belts, sunroof, convertible top, glass defects.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Brake pads, brake rotors, brake calipers, anti-lock braking system (ABS), brake lines, brake master cylinder, brake booster, parking brake, brake sensors, regenerative braking system (if applicable).

Reported Problems:

  • A Spark Plug Could Blow Out of Cylinder Head

Analysis:

The 2002 Ford Excursion has a known issue where a spark plug could blow out of the cylinder head, which can be a pretty frustrating problem for owners. This issue can lead to costly repairs and might make you question the overall reliability of the vehicle. While the Excursion is generally a robust SUV, this particular problem is something to keep an eye on if you’re considering buying one or already own it.

Parts Assessed

Air conditioning compressor, AC condenser, AC evaporator, heater core, blower motor, automatic climate control system, refrigerant leaks, HVAC electrical components, temperature sensors, ventilation system.

Reported Problems:

  • Inoperative Door Locks Due to Resistance in Circuit

Analysis:

The 2002 Ford Excursion seems to have some issues with inoperative door locks, which are often caused by resistance in the circuit. This problem can be a bit annoying, especially if youre in a hurry and cant get the doors to lock or unlock properly. While its not the end of the world, its definitely something to keep in mind if youre considering the overall reliability of this vehicle.

Parts Assessed

CV joints, driveshaft, axles, differential, limited-slip differential (if applicable), traction control system, electronic stability control (ESC), four-wheel-drive (4WD) components, all-wheel-drive (AWD) components, transfer case, driveline vibration.

Reported Problems:

  • Rough Idle Caused By EGR Sensor Sticking

Analysis:

The 2002 Ford Excursion is known to have a few issues, one of which is a rough idle caused by the EGR sensor sticking. This problem can lead to inconsistent engine performance and might require some attention to keep the vehicle running smoothly. While it’s not a deal-breaker, it’s something to keep in mind if you’re considering this model.

Parts Assessed

Infotainment system, GPS navigation, Bluetooth connectivity, touchscreen display, phone pairing, backup camera, rear entertainment system, head-up display, instrument cluster, digital gauges.

Reported Problems:

  • High Pressure Oil Pump May Fail and Cause “No Start” Condition

Analysis:

The 2002 Ford Excursion has a known issue with the high-pressure oil pump, which can fail and lead to a “no start” condition. This problem can be a major inconvenience, especially if it happens unexpectedly, and it might require a costly repair. While the Excursion is generally a robust vehicle, this particular issue can impact its overall reliability for some owners.

Parts Assessed

Radiator, radiator hoses, cooling fan, water pump, thermostat, antifreeze leaks, engine coolant reservoir, overheating prevention system, intercooler (if applicable).

Reported Problems:

  • Oil May Leak Onto Starter From Passenger-Side Head Gasket

Analysis:

The 2002 Ford Excursion has a known issue where oil may leak onto the starter from the passenger-side head gasket. This problem can lead to starter failure if not addressed, which might be a hassle for owners. While this issue is a concern, addressing it promptly can help maintain the overall reliability of the vehicle.

Parts Assessed

Alternator, battery, ignition switch, ignition coil, spark plugs, ignition wires, engine control module (ECM), electronic ignition system, auto stop/start function, battery cables, engine wiring harness, fuse box, relays, starter motor.

Reported Problems:

  • Hard start due to incorrect engine oil

Analysis:

The 2002 Ford Excursion is generally a reliable vehicle, but one issue that pops up is hard starting due to incorrect engine oil. This problem can be easily avoided by ensuring the right type and grade of oil is used during maintenance. Overall, with proper care and attention to such details, the Excursion can serve you well.

Parts Assessed

Engine rebuilds, cylinder head, head gasket, timing chain, timing belt, camshaft, crankshaft, connecting rods, turbocharger or supercharger (if applicable), valve train, piston rings, oil control system, engine knocking, engine misfires.

Reported Problems:

  • Oil in fuel system due to injector seal leaks

Analysis:

The 2002 Ford Excursion has had some issues with oil getting into the fuel system because of injector seal leaks. This problem can lead to engine performance issues and might require some attention to keep things running smoothly. While it’s not a deal-breaker, it’s something to keep an eye on if you’re considering this vehicle.

Parts Assessed

Muffler, catalytic converter, exhaust manifold, heat shields, exhaust pipes, oxygen (O₂) sensors, resonator, exhaust leaks, emissions control system.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Fuel pump, fuel injectors, fuel rail, fuel pressure regulator, throttle body, fuel gauge sensor, evaporative emissions system, EGR (exhaust gas recirculation) valve, charcoal canister, fuel filter, fuel tank, vapor leaks.

Reported Problems:

N/A

Analysis:

No major problem has been reported

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Onboard & Powertrain Electronics

Parts Assessed

Cruise control, keyless entry system, push-button start, wiper motor, warning lights, power mirrors, interior lighting, exterior lighting, dashboard indicators, electronic parking brake, tire pressure monitoring system (TPMS), alarm and security system, remote engine start, heated and ventilated seats, heated steering wheel, wireless charging pad.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Dashboard rattles, squeaks, wind noise, door seals, weather stripping, water leaks, air leaks, excessive road noise, suspension noise, drivetrain noise, exhaust rattles, engine bay noises.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Paint durability, clear coat protection, rust prevention, corrosion resistance, body panel alignment, door seals, window trim, plastic trim, metal finishes, fading, cracking, peeling.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Struts, shocks, control arms, sway bars, ball joints, tie rods, wheel bearings, power steering pump, power steering fluid leaks, electronic power steering (EPS), steering rack and pinion, steering linkage, alignment issues, torsion bars, springs, air suspension (if applicable).

Reported Problems:

N/A

Analysis:

No major problem has been reported

Parts Assessed

Transmission rebuild, transmission replacement, torque converter, transmission solenoids, gear selector, gear shifting, transmission control module (TCM), transmission fluid leaks, clutch (manual transmission), automatic transmission valve body, CVT (continuously variable transmission) components, dual-clutch transmission (DCT) components.

Reported Problems:

N/A

Analysis:

No major problem has been reported

Conclusion

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